Woodworking Asked by rpspringuel on August 30, 2021
When making a mortise and tenon joint, it’s important for maximum strength of the joint that the tenon fit inside the mortise properly: neither too tight nor too loose. If the tenon is too tight, then you run the risk of splitting the piece with the mortise, and even if it’s not quite that tight, the mechanical action of sliding the joint together can act as a squeegee to remove the glue from between the two pieces of wood (reducing the bonding area between the pieces). Too loose and the glue has to bridge gaps, something it is not designed to do (unless you’re using an epoxy designed to do so).
The rules of thumb that I was taught for finding the sweet spot are as follows:
However, it’s recently been suggested to me that these rules of thumb may actually result in a joint that is too loose.
So, my question is: How do you tell if your mortise and tenon are properly sized to each other? What rules of thumb do you use to tell you’ve got the right fit before starting to glue things together?
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