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Butt joints on both sides on the same piece of wood

Woodworking Asked by galaticos23 on August 30, 2021

While planning and designing a cabinet, I made a wrong assumption of making two butt joints J1 and J2 on the same side of a piece of wood. While doing the work, I realised J1 needs screws from bottom to top, and J2 needs screws from top to bottom, and if I do either one first, the other is not possible. I’m thinking one of the joints needs to be done using pocket hole screws. All pieces are 3/4" hardwood. Is there a better alternative? How do I salvage this?

|(1)
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|(J1)
==============(2)
|(J2)
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|(3)

Side view –

Side View

Front View –

Front view

Here is a pencil sketch

One Answer

I think a much more common approach would be to make the upper cabinet a stand-alone unit with its own bottom. Then, when you assemble the two units, you'd use short screws driven up through the top of the lower unit.

This would have a secondary benefit as well. As you currently envisage it, getting the doors right on the upper unit will be a very, very tricky (and probably frustrating) exercise in fitting. If the upper unit leans even a tiny bit forward, the doors are going to make contact with the top of the lower unit when they open - and with 15 inch doors that's not going to take much. Going to a separate upper unit would allow a face piece to fill in a small gap (say, 1/8 to 1/4) under the doors. This would give you a bit of clearance to allow the doors to swing freely.

Answered by WhatRoughBeast on August 30, 2021

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