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What happens to the bubbles in this CPU thermal paste? (video)

Physics Asked by wdbwdb1 on July 15, 2021

I’ve been studying the best method to apply thermal paste and currently thinking the spread method might seem best where you spread an even thin layer across the whole CPU and then apply the heat sink, shown in the photo below. However I’m concerned about bubbles that could be trapped within uneven surfaces under the heat sink, it makes sense to me anyway that the bubbles would not be able to escape unless they squeezed out the side, and it would be hard for them to squeeze all the way from the center to the edge with a thin layer of paste spread across the CPU, or even if the layer was thicker. It seems like the thermal paste does not have thin enough viscosity to allow a small bubble to travel all the way out to the side.

But in this video the guy uses a stencil to apply the paste in dots across the CPU, and you can see when he smashes the plexiglass down on the CPU the bubbles seem to disappear into the paste, and I’m not understanding where the air went or if the bubbles are totally gone. What exactly is happening Here? Are the bubbles moving out the side but you just can’t see them through the thickness of the paste or something? Thanks.

EDIT: Also in this video, the bubble seem to disappear also, this video is actually of the spread method.

enter image description here

One Answer

As the operator applies downward pressure to the glass, some of the air escapes between the stenciled hexagons. However, some air is trapped once the paste is compressed such that the dots meet:

enter image description here

If you watch carefully, you'll see that these locations, as visible from the top, then close up only when the paste is smeared over them from slight lateral movement of the glass. This air inside remains within the paste in the form of bubbles under some degree of compression, encapsulated by paste at the top and possibly also at the bottom (depending on the degree of smearing).

Correct answer by Chemomechanics on July 15, 2021

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