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What is supposed to happen when my Subaru's test mode connector is hooked up?

Motor Vehicle Maintenance & Repair Asked on May 13, 2021

There’s an electrical connector under the dash of my 2000 Subaru Forester that is apparently instrumental in the diagnosis of some OBD-II trouble codes. It’s a pair of bladed terminals like any other on the car:

Specifically, some of the diagnostic procedures in the factory service manual call for testing several evap system valves in turn like so:

1) Connect test mode connector. 2) Turn ignition switch to ON. 3) Operate drain valve.*

It was a little scary, actually, the first time I connected it and switched the key on — the fans spun up every second or so, I could hear relays clicking all over the car, and the MIL started flashing.

But I’m not sure exactly what I should be expecting to happen. Is there an implicit sub-step to item 3 above — “Operate drain valve” — that I don’t know about?

Or is the valve being operated just by putting the car into test mode? I applied a stethoscope to one of these valves that’s easy to get to and it seemed to be clicking open and closed, and passing air. Is that all there is to it?

If so, which valves are supposed to be operated in this mode? Drain valve? Shut valve? Purge control valve? Pressure control valve? Literally every electrical component on the car? I can’t really say “this valve is dead” without knowing for sure that it should be switching. Is there a list in my FSM somewhere I haven’t found?

My car’s a 2.5 liter, SOHC, manual transmission, USDM.


*For the curious, this “drain valve” is PN 42084FA120, and everywhere except my manual calls it “canister ventilator valve”.

2 Answers

The test connectors are common on Subaru vehicles. They put the car is diagnostic mode and allow for things like the ECU to be reprogrammed. I actually have a Saabaru and had to connect these to use a Cobb Accessport. While it was connected I also had fans and other items turning on and off randomly.

Would need some context for the instructions in the manual as to explain which drain valve, but that should be a separate step.

Answered by jzd on May 13, 2021

Hey i know this is old but i recently scraped my outback 2005 and found 2 other sets i didn't know about. the one under the glove-box is used for reprogramming the ecu but the 2 others I found near the fuse-box all tied up, i have no idea whatthe are for.

Answered by Vartan on May 13, 2021

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