Replacing Rack & Pinion Seal

Question

I'm working on a 98 Honda Civic. I'm attempting to replace the inner seals. These are the seals which the steering rod rides on and which keeps the power steering fluid in check at that point. Here is a picture of what I'm talking about:

What you see looking at you is the end of the R&P unit with the outer tie rod end and coupler (is that what it's called??) pulled off. The black portion of the is the seal. It is recessed into the end of the unit a bit over an inch.

My question is: How do you remove the seal without damaging the rod or the housing? There is probably 3/8" between the rod and the housing. There isn't really enough space to fit something between the steering rod and the seal to then pull it out ... and I'd be more worried about damaging the rod (which would  in turn tear up the new seal). So, who's done this and how is it done easily (or even less difficult) without damaging anything?

Martin · Accepted Answer

1. The screw.

Drill cautiously two small holes (opposite to each other) into the seal, then drive two drywall screws into then. Use the screws to pull out the seal.

Make the holes exactly in the middle of the seal band. Use a drill bit for metal, just large enough for the inner screw diameter.

Do not drive the screws too far inside, just enough that they get a good grip on the seal.

Use screws small enough so they do not touch the surfaces of the inside.

2. The hook

Same as above, but instead of the screw use a hook made of a bent nail/piece of wire.

Attention

Those are dangerous operation, if some mishap happens or you just have bad luck you can ruin the entire steering system, a scratch in the housing/rod or a forgotten metal shaving is enough to destroy it. Also clean everything thoroughly afterwards.

Replacing Rack & Pinion Seal

One Answer

1. The screw.

2. The hook

Attention

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