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How do I remove a destroyed lug nut?

Motor Vehicle Maintenance & Repair Asked by Victoria Dixon on October 5, 2021

A neighbor friend of mine offered to change my brakes on my Pontiac Torrent, well my husband had the proper tool to remove the lug nuts off my car in his truck, and the neighbor along with some other helpful bystanders took it upon themselves to crank, strip, smash, hammer, melt tweak and literally beat the absolute hell out of one of my lug nuts. My husband came home and popped off all the other lug nuts with ease because he had the proper tool. But the final one that had been damaged beyond recognition is still on.

My vehicle is completely undriveable as well as one side has brakes and the side that the lug nut is stuck on doesn’t. So I can’t even drive it to a mechanic!

My lug nut has been chiseled, hammered, torched, and drilled and it’s still not going anywhere. What else can I do? It’s been a week since this fiasco started.

lug nut

10 Answers

The first thing I'd establish is to work out if the hub can be removed from the car with the wheel still attached. I encountered a similar scenario some years ago working on a car with locking wheel lugs and no key. I was able to remove the hub cap, dust cover and large castle bolt which allowed me to put the wheel and hub assembly on the bench. Doing this may also mean you can drill the wheels stud out from the back which may be easier.

Failing that, I'd order a "locking wheel nut removal kit" which is essentially a selection of sockets with a reverse thread in them so as you turn it in the direction required to unscrew the lug nut, it tightens itself onto the nut until it binds at which point the nut begins to unscrew.

Another option to try is finding a sacrificial deep or semi-deep socket that is an interference fit for the nut then welding through the centre of the socket onto the lug nut. You can then turn it off normally.

It may be worth calling your local auto shop. Yes, you can't drive it to them but some may be happy to come to you with a selection of tools or recover it to their shop on a tow truck or trailer.

Good luck, it's an awful pickle to be in.

Correct answer by Steve Matthews on October 5, 2021

Well, the only thing I can suggest is to drill it out with a sharp drill, but for that to work there will need to be a drill-guide so that the wheel does not get damaged (anymore...)

Answered by Solar Mike on October 5, 2021

Getting a nut off in this case can be done, how you would attack it depends on access to it. If the nut sticks out you could use a nut breaker to crack it off, or get a big pair of locking pliers, tightening the damn thing down as much as you can.

If you can't get a pliers or nut breaker on then I'd try to use a rotary tool and a metal cutting disk to cut a deep groove on the top of the nut, then use a big, fat flathead screwdriver on it. Be careful not to cut into your alloy doing it though, and protect the alloy from the sparks with some tape.

Last you can also buy special socket tools which wind on.

Before you do anything though spray the nut and the area around it liberally with penetrating fluid like WD40. Do that several times and give it an hour to soak in. Works wonders.

Answered by GdD on October 5, 2021

For stubborn nuts , heat the nut with a torch, then move the flame away and immediately apply WD-40 or any other penetrating oil against the heated bolt threads. The quick change from high heat to to the cool oil will cause the nut to retract and expand, allowing the penetrating oil deeper into the threads to create a slippery surface. You can do this multiple times. Just make sure there is nothing flammable around when torching. After doing this a couple times, use a breaker bar to pull it free.

If that fails, I would then use an angle grinder to cut a groove in the nut, and use a flathead bit on an impact to get it out.

Good luck!

Answered by harvey on October 5, 2021

Torch it. Melt the lug to slag and remove the wheel. Replace the stud yourself or drive to a mechanic with 4/5 lugs on and have them do it.

Answered by Celestialgranturismo on October 5, 2021

Get a socket you don't mind ruining and weld it to the nut. Then use a pipe on the end of the socket wrench for some leverage. As messed up as that lug already is, use a decent quality socket wrench or that thing could break under the force (I've done that a couple of times). If you don't have access to a welder you can try some JB Weld (lots of places sell it). Use the JB Weld as a "last resort" though, because if it doesn't hold the socket there may be residue on the nut itself making things even tougher.

Just know that you are probably going to lose the bolt (wheel stud) as a result of this. It isn't a huge deal: assuming nothing else is damaged, it can be replaced without too much difficulty.

The safe way to do this is put all tires on as well as you can, as many lugs as you can, and get a tow to a shop. Let them do the socket welding trick. Also, please egg your neighbors' house.

Answered by nurdyguy on October 5, 2021

Get the kind of cutting wheel that fits on a drill motor so you can cut almost flush with the wheel. Cut off both the nut and the lug. Then you can drive with the other four lugs/nuts to a place that can replace the cut-off lug.

Answered by WGroleau on October 5, 2021

I bought a car that had wheel locks. Basically weird shaped lugs with special sockets to remove them. Of course the previous owner lost the unlock sockets.

On 1 wheel I put a socket over it and hit it with a sledgehammer. The socket split. I tried again with thicker sockets. It worked...eventually.

The other 3 I took a grinder and cut a flat edge on 2 sides of the lug nut until I could slip a good size (I want to say 11/16) wrench on it. That seemed easiest, the other 3 locks were off in about 20 mins.

Answered by DanM on October 5, 2021

The hard part is that if it's stuck hard enough that it didn't come off before, the various normal methods for removing a stuck bolt may not get enough grip. Also it looks like things are bent enough that maybe it's touching the hub rim...

But, if the other methods fail, short of buzzing the whole thing off with a grinder and then drilling out what few threads remain and replacing the stud, you might be able to split the nut. Take a dremel-type rotary tool and carefully slice down either side of the nut but not so deeply that you damage the threads, then stick a large cold-chisel (metal-cutting chisel) in the notch and give it a couple good whacks with a large hammer. With luck you can break the nut in half without too much damage to the stud.

Otherwise, buzz it off, drill it out, replace the stud. Should take less than three hours if you have the tools and are good with your hands. Put some PTFE tape on the threads when you put the nuts back on to keep them from rusting in place next time since your lug nuts don't have caps.

Answered by Perkins on October 5, 2021

Im going to try a hole saw cutting enough of the outer portion of the nut to break it out (hopefully) using a hole saw small enough to pass threw the hole in the rim. Basically cutting the threads off. If that doesn't work I'll hole saw right through the rim big enough so the nut will fit through. 4 out of 5 still there is good enough for me. ;)

Answered by Troy Jacobson on October 5, 2021

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