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Honda Accord incompatible brake caliper & bolt

Motor Vehicle Maintenance & Repair Asked on June 30, 2021

I have a Honda Accord 2004 (https://honda-europe.epc-data.com/accord/2004_6mt/2895/).

I bought new front brake calipers for it with brake fluid bolt.

Somehow the bolt doesn’t fit into the caliper though. I’m unsure what I’m doing wrong.

Brake Caliper: 45001-SEA-E01 (front left) – TRW (https://www.trwaftermarket.com/de/catalogue/product/BHX523E/)

Bolt: 46462-SE0-000 (https://www.akr-performance.de/p/honda-bremsschlauch-bolz-46462-SE0-000)

As far as I can tell, these numbers are correct.

I had a similar problem with rear calipers – also TRW brand, where the old bolt on the car did not fit into the new caliper.

What could be the problem? Should I try to buy a different brand?

One Answer

When I replaced the front calipers on my 2011 Honda Accord I found that all of the calipers readily available at local auto stores were refurbs and the hole which accepts the banjo bolt was threaded differently compared to my original bolt.

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Replacement bolts which would work in the hole were also of different shaft diameter so I had concern that this would cause restrictions in the brake fluid and ultimately cause some sort of failure or performance loss.

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You need to get a true OEM caliper from an authorized dealer.

Since it was a weekend, the dealerships were closed but I ended up finding a knowledgeable person at Napa Auto Parts that was able to special order a non-refurbished caliper; this costed 3x the normal price of a refurb.

Correct answer by MonkeyZeus on June 30, 2021

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