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Where do I install my hairpin legs on this 8 foot long butcher block for my new workstation desk?

Home Improvement Asked by Garuuk on February 8, 2021

So this is my first DYI wood project for my new workstation desk. I purchased this Baltic birch butcher block and finished it myself. Not bad for my first go! It’s 8 feet wide, 25" deep and 1.75 (1" 3/4) thick. It’s a heavy boy.

For my legs I purchased these 28 inch ones. They’re solid but the 1 inch dry wall screws that arrived with them are poor quality so I’m going to pick up some wood screws.

Questions:

  1. Where should I install the legs from the edges? It says 2 inches from the edge. Will that be enough for an 8 foot wide heavy butcher block? I don’t see a problem with bowing in the center. Is there a rule of thumb for installing legs? I’m worried I’m gonna mess it up.

  2. The holes in the leg plates are 1/4" in diameter. The desk is 1.75 (1" 3/4) thick. What kind wood screw size will do? Also, do you recommend I drill a pilot holes for birch wood?

Apologies for the super newb questions. Thanks a bunch!

One Answer

Yes to pilot holes. #10 or #12 pan head screws, 1-1/2" long.

Subtleties in leg positioning aren't going to matter. If, as @FreeMan suggests, the desk has wobble problems, you could put two struts on the back legs that form triangles. Or you could tie it to a wall with a bracket if you had a wall handy.

For anyone facing the same questions about sag, the Sagulator, http://www.woodbin.com/calcs/sagulator/ is a great resource to see if a given piece of wood or wood product will sag under a particular design load. If the OP had a flimsier piece of wood, that might have guided the positioning of the legs or changed the design.

Answered by Aloysius Defenestrate on February 8, 2021

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