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How can I attach a draft seal/excluder to a garage door

Home Improvement Asked on April 9, 2021

I believe my question is "how do I drill a steel plate so I can screw something to it"

As per a few of my other posts, I’m trying to reduce the gap between my garage door and floor.

The garage door and floor are (now) level with each other, and so I had hoped to include a draft excluder to help keep out most of the water and cold air.

I bought this draught seal.

The problem is, I can’t screw these screws into the metal garage door (nor did I expect to be able to). I then looked up how, and it shows use metal drill bits, around 2mm, to create guide or pilot holes.

I’ve done this, and am unable to pierce the metal. I have a MAKITA DHP485STE 18V 5.0AH CORDLESS COMBI DRILL which I believe is more than powerful enough

I’m beginning to think their term for garage door means wooden, where as I have metal.

Is there any special trick to drilling through metal because, I was able to drill through the metal sheet that holds the plastic draft excluder without issue (the one in the link above). It’s just the garage door seems to be made of super strong metal!

EDIT

As per comments, I’ve added a picture and have a dreadful feeling I can see the issue… That I’m not just going through that front plate (which is about 3mm thick)… I hope you can see the 2 places where I’ve tried to drill myself. I can get 0.5 – 1mm deep and then the drill bit seems to do nothing else

enter image description here

5 Answers

You need to use self-tapping sheet metal screws. You should be able to find these at any home center or hardware store. The metal garage door is a thin sheet of metal, usually aluminum or steel with a foam core and another thin sheet on the other side. If it's uninsulated, then there is usually only the outside sheet but there should be a "U" at the bottom that gives you a flange to attach to.

Correct answer by jwh20 on April 9, 2021

Your drill should definitely handle a 2 mm drill bit. Make sure it's a drill made for metal. Use a nail and hammer to countersink the hole. Then follow with the drill. I have always used a drop or two of oil, (3 in One works great), when drilling as it will cool and lubricate the surface as well as prolonging the life of your drill bit.

Answered by JACK on April 9, 2021

An alternative to drilling could be to glue the seal to the door. I think epoxy would do the trick, giving a strong bond even in cold weather. For example, Araldite. If you go ahead with this, use the slower setting ("Standard", I think?) glue - the Rapid stuff would set before you could apply and position the work. You will need plenty of clamps to hold it in place whilst the glue sets. However - I only mention this to give you another option - I think screws would be far better, as the seal could then be removed in future for maintenance / replacement, which might well be impossible with a strong epoxy bond.

Answered by Ashley on April 9, 2021

I think you've probably got three things going on here:

  1. Dull bit to start with. You need a sharp bit to drill steel by hand.
  2. Inappropriate bit that dulls faster in steel. Often times, the drill bits that you'll buy in sets at the hardware store have a 118 degree angle on the tip rather than the 135 degree angle that is better for drilling in steel.
  3. RPM not high enough. It takes a higher RPM to drill a small hole than it takes to drill a large hole. "Power" isn't the problem, it is speed. Power only comes into it as far as it takes power to maintain the speed under load.

I find that battery powered drills don't really have the speed it takes to drill with small bits. I like the German name for battery powered drills better - "Akkuschrauber." That's "battery powered screwdriver" rather than "drill." A screwdriver doesn't spin any where near as fast as a drill.

The holes you started look like ones that I made when I tried using a battery powered drill to make holes in steel. I gave up, and went and got my regular drill. That worked just fine.

  1. Get a normal drill instead of the battery powered one.
  2. Get a new bit (or sharpen the one you have.)
  3. Use bits with a 135 degree point.

Feed rate enters into the problem as well.

"Feed rate" translates to "how hard you are pushing the drill into the metal" when drilling by hand.

Given where you need to put your holes, pushing hard is going to be difficult. You can't really "put your back into it" because the holes in an inconvenient position, and even if you could the metal will flex when you push hard. Along with that, drilling a 2mm hole and pushing hard on a hand drill is a good way to break bits - if you push just a little bit off of straight, you'll bend and break the bit.

Higher speed, sharp bit, proper bit, and a spot of oil are your best bet.

Answered by JRE on April 9, 2021

All drills have an optimum speed and feed rate. The smaller the drill bit, the faster it should be spinning and vice versa.

Looking at your two previous attempts I would say either not enough pressure on the drill bit (you may have to put something big and heavy behind the door if it is flexing when you apply pressure to the drill) or a dull blunt drill bit. Either of these will cause both the drill bit and and door to heat up and you end up "polishing" a depression into the metal instead of actually drilling.

When a drill is at its optimum speed and feed rate, chips of metal will come off more or less continously. Especially with hand tools, the pressure required to get the correct feed rate is often much more than you'd think!

Answered by Ralph on April 9, 2021

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