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Can a 4 prong welder run off a 3 prong outlet?

Home Improvement Asked by Ian F on April 11, 2021

My Millermatic 350 welder (runs 480v or 240v) has a 4 prong L16-30 plug and I have a 3 prong 6-50 outlet. Can I run an adapter from the 3 prong outlet to the 4 prong machine?

Essentially, can I use the welder without a neutral wire attached?

Also If I can do that, I have 6/3 wire so it has 2 hot, a neutral and a bare ground. If I skip using a neutral, should I use the bare wire or the spare insulated (the neutral) wire as the ground?

UPDATE

I plugged the adapter into the outlet and the welder into the adapter in and the 6-50 male plug on the adapter started smoking. Opened up the male plug and it looks like the wire on the ground prong is the most melted.

I switched the welder on but it didn’t turn on at all, the plug just smoked

Advice? I have no idea what may have happened.

Also I tested the hot to hot on the 4 prong cord end of the adapter and got 220v and then tested the hot to ground and got 110v. Should I be getting voltage on the ground?

2 Answers

According to the millermatic 350 this welder is a 240v hot,hot ground connection the red connection is not used. On page 23 of the manual I found online. This makes sense since it is also a 3 phase 480 machine the voltage to ground would be 277 so any control voltage is made from the source voltage.

L1,L2 black , white and ground green.

Answered by Ed Beal on April 11, 2021

Ok I got it working. Turns out the diagram I was looking at was inverted and I had one of the hots and the unused neutral mixed up.

Answered by Ian F on April 11, 2021

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