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Use of Cast Acrylic sheets as glazing in a Flat Plate Collector for domestic water heating

Engineering Asked by afterburner77 on March 30, 2021

I am designing a FPC for heating water. I was wondering about the feasibility of replacing the usual Low-iron tempered glass with Cast Acrylic sheets [owing to non-availability of the former where Im from].
I am concerned however, about its structural integrity under thermal loads. Will its optical performance remain satisfactory at the higher temperatures expected during service, or would it deform, or even melt.
If it would melt, I was considering adding 5mm ordinary glass glazing above the Absorber plate, and then add the acrylic after an air gap for protection, and added insulation. However this arrangement would lead to added costs and reduced transmittivity [and thus efficiency].
I’d appreciate any input regarding the problem, and suggestions regarding the design.

One Answer

Been done with a polycarbonate type sheet.

Actually I bought a solar collector with this type of cover. The sheet was formed with “pillow” type bulges to prevent sagging. About 5mm thick and strong enough to withstand hail etc as well as the high temperature from a panel heated when it has no water in it.

Btw, don’t need the ordinary glass that is just a further loss.

Answered by Solar Mike on March 30, 2021

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