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Analysis of Machine Frames With Cut Outs

Engineering Asked by Amit on November 28, 2020

I have a structure that is used to support two shafts which are carrying relatively high loads. It is composed of two columns and a “shaft supporting block” in the centre (almost acting as a beam). The block is just a rectangular block of steel with two through holes in the centre. I want to analyse the stresses in the columns and block in order to verify if they are suitable and do not yield or fail. I need a relatively accurate solution and so I want to avoid approximate methods. The loads act at the bottom of each hole, in the centre of the thickness and therefore torsion is negligible or can be considered as 0.

My first thought was to idealise the shaft supporting block as a beam and apply the moment distribution method. However, due to the two holes for the shafts to pass through, the block has a varying moment of inertia and therefore cannot (at least in my understanding,) be solved using moment distribution.

I also thought of trying the column analogy method however, did not work due to the same above reason.

I do not have access to use finite element analysis (computer) and want to use standard structural analysis methods (e.g. moment distribution and not stiffness method). I have attached a rough sketch image of the real structure and idealised system for reference. Idealised Structure Actual Structure

One Answer

This is an indeterminate structure, meaning the moments and shears can not be determined by just the loads and reactions.

you need the detailed measurements, thicknesses, the radius of the holes and define the posts as to their stiffness and dimensions and define supports at the base, whether they are roller, pin or fixed.

However assuming pin supports and assuming your sketch is to scale, by inspection, it can be assumed two cantilever beams at the two sides imparting compression to the top half of the middle part and tension to the lower half.

then you can solve the frame by Hardy Cross moment distribution method.

here is the Wikipedia link,Wiki moment

Answered by kamran on November 28, 2020

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