How do I prevent my hydraulic brakes from getting pressed/damaged when the wheels are off?

Question

When I was buying my bike, the technician in the shop told me not to press the brakes when the wheels are off (detached), otherwise the brakes will get damaged (I don't know how).

I need to detach the wheels for a few days and I want to clean the bicycle in the meantime. I will be moving it a lot, rotating it upside down, etc. How do I make sure the brakes don't get damaged during this process?

Tolchocker · Accepted Answer

Since bikes are usually shipped to the dealer with the wheels disassembled from the frame, the disc calipers often each have a plastic separator pressed into them that serve to prevent lock-up during shipping. The Hayes company even puts their brand logo on theirs. Since these are removed during assembly, you might be able to ask a repair person at your local shop if they have any extras lying around that you can just have to keep.

EDIT: Here's a link to a how-to that gives the same advice, plus has some photos of the separator in use... http://www.singletracks.com/blog/mtb-repair/hydraulic-disc-brake-service/

Mike Baranczak · Answer

The brakes won't get damaged. They'll just squeeze the pads together so tight that you won't be able to get the rotor back in there. See related question.

I don't know if there are any special tools, but you should be able to rig something up with a small chunk of plywood or cardboard that's about the same thickness as the rotor, or slightly thicker. Just stick it between the pads, and secure it with tape or rubber bands.

It's stuff like this that makes me glad I don't have hydraulics.

cmannett85 · Answer

Just to add to the other answers: There are special tools, but they're just plastic wedges, so a flat blade screwdriver is fine.

aportr · Answer

The damage will come from chipping/scratching/gouging the pads when you try to get them apart and back over the rotor. If you are replacing the brake pads, it's not such an issue, but in any case it is easier to put a spacer between them.

As for preventing operation of your brakes, you can wedge something between the brake lever and handlebar and duct tape it in place, or use my preferred method of just being careful and not grabbing the lever.

BStone · Answer

I had the same problem when storing my bike. I used coins to keep the pads separated.

It works pretty well

James · Answer

Hi i have a bag of plastic builders packers in different thicknesses.
I wedge in the size that fits best as the amount of wear on the pad will vary.
Really useful when taking wheels off and transporting in back of car as i always tend to knock the levers.
The bag cost around 2.50 from the local hardware shop.

How do I prevent my hydraulic brakes from getting pressed/damaged when the wheels are off?

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