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Can I cut the steerer tube with a pipe cutter?

Bicycles Asked by Alessandro Cosentino on May 18, 2021

I found out that Hozan lists a pipe cutter among its tools, and as far as I know all Hozan tools are made for bike mechanics.
From one of the pictures it looks like this could be used to cut an aluminium steerer tube. Also, by looking at the price on most retailers, it looks like a cheaper solution against the combination saw plus sawing guide.

Is this meant to be actually used for steerer tubes, or something else? Is there any disadvantage in using this for cutting aluminium steerer tubes compared to, say, a Park Tool saw?

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4 Answers

A pipe cutter is an excellent tool for this application. Properly used it results in a perfect, burr free cut that is 90° to the longitudinal axis of the steer tube. The outer aspect of the cut remains burr-free by virtue of the rollers smoothing the outer aspect of the workpiece as they pass over. The tool, like any other, should be in good working condition with a nice sharp cutting wheel that is not deformed or dull. The rollers opposite the cut wheel should be smooth and free of foreign material that could scratch the workpiece or cause the tool's cut wheel to not track true. Size matters as well since pipe cutters are rated for different ranges of pipe diameter. Thus, a pipe cutter that includes 1⅛" diameter in it's working range should be selected.

Here is a link to a PDF file outlining the proper use of a pipe cutter. A few things I'll add to this tutorial is that in order for the outside of the cut to remain burr free on completion of the cut, the rollers should follow the leading cutter wheel. It really doesn't matter which way you turn the tool for a proper cut, however. Clockwise rotation with one's right hand aids the biomechanics of having to turn the adjuster clockwise every rotation or two. Keep in mind that it's a process of scoring the metal with consecutive passes of the cut wheel and there shouldn't be excessive clamping force applied to the steer tube by over tightening the cutter's adjusting wheel.

Using a pipe cutter is not recommended for cutting a carbon fiber steer tube. A fine blade hacksaw, a saw guide, and respiratory protection from carbon fiber dust generated by the cutting process are called for in this situation.

Correct answer by Jeff on May 18, 2021

I have tried to cut a steerer tube with a tubing cutter without success. I believe the issue was the machining marks on the steerer. If you ran your fingernail up the tube you could feel small nearly microscopic ridges. These small ridges grab the the cutting wheel and it rides up the ridges so that each rotation moved the cutter. Until my dedicated guide arrived I used two Clamp-Tite collars as a guide. If you had an old stem of the right diameter it might work as a cutting guide also.

Answered by mikes on May 18, 2021

Yes, you can use this tool for aluminium and steel steerers.

Benefit: you get a very straight cut.

However, it usually leaves a lip that needs filing off to allow the spacers +stem to slide on nicely. This means it's usually no faster than cutting with a hacksaw in a guide then filing the top square.

I find using this tool to start the process then cutting with the saw gives the best result.

Answered by JoeK on May 18, 2021

This blog post by Worldwide Cyclery shows a step-by-step process of how to cut a steerer tube and they actually use a pipe cutter instead of a hack saw and a saw guide. The motivation they give is that a pipe cutter will be already available to more people, which was also the motivation for my question.

They recommend filing or using an inner and outer reaming tool to clean up the edge after the cut.

Answered by Alessandro Cosentino on May 18, 2021

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