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Are curved aluminum forks safe?

Bicycles Asked by BSO rider on January 27, 2021

This is an entry-level road bike made by “Upland”, a Chinese company.

enter image description here

That fork is aluminum. You usually only see steel (and sometimes carbon) forks curved like that.

The only reason you would have a curved fork is so that it can absorb shock from the road… but doesn’t aluminum fatigue when flexed like that?

I’m contemplating getting this bike, because it’s cheaper than a trek 1.1 (for example), while having better components.

The fork is a concern. I don’t mind having a stiff ride (which you generally get from AL forks), but I don’t want to take any chance of it snapping due to excessive work-hardening.

Any opinions?

4 Answers

It depends on how the fork is engineered for safety. While its plausible that the curved shape does add to some shock absorption, that is determined by the width and construction of the fork tubing. You could design a fork which was reliable and curved in aluminum or carbon or whatever, but the engineering wouldn't be the same as a steel fork. Whether the fork on that bike has been designed appropriately or not, is a different matter than if its possible.

You usually see it only on steel now, but older aluminum bikes have had that style (even mountain bikes), especially from Cannondale: enter image description here

Jamis's Quest Comp Femme (and other bikes in the Quest line) currently uses that style too, for a carbon composite fork: enter image description here

That being said, poor quality (and dangerous) aluminum forks have been made (the Viscount Aerospace pointed out by Brian Drummond in the comments is one example).

As for whether or not to get the bike, its sounds like you're not all that confident in their engineering, and to me that would be a definite no on buying the bike. I'd rather spend a few more dollars on a bike than on a broken face. If the Trek 1.1 is out of your price range, either find something used and nice or look at other manufacturers you can trust (if you go to brands which are well reputed, but not Trek/Giant/Specialized, you can likely save a decent bit).

Correct answer by Batman on January 27, 2021

Yes, they are safe. Said better, all else being equal there is nothing about the curve in an aluminum fork that would make it less safe than a straight fork.

Answered by jqning on January 27, 2021

Curved Al forks are seen on a lot of cyclocross bikes also (such as the German Focus brand). They are safe, if properly designed. The main reason to make a curved fork is probably the fork geometry (increased rake), not flex. Despite all internet talk of "stiff" and "compliant" forks, the tires affect the ride much more than the fork.

Answered by Jussi Nurminen on January 27, 2021

My aluminium framed bike is on its forth warranty replacement - two replacements were due to fatigue fractures where the chainstay or seatstay fractured right through with no warning.

The terminal fractures appear to occur after very roughly 15,000 miles. Until someone can tell me how many miles an alloy fork will last, and the nature in which it will fail, I will not ride an alloy fork. Steel only for me.

Answered by rum buba on January 27, 2021

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